Jiangsu Danai Pump Industry Co., Ltd
Home>Products>Micro screw pump, screw pump
Firm Information
  • Transaction Level
    VIP member
  • Contact
  • Phone
  • Address
    No. 98 Xinyao Road, Jingjiang Industrial Zone
Contact Now
Micro screw pump, screw pump
The D short type single screw pump belongs to the rotary displacement pump, which relies on the mutual engagement of the screw and the liner to produc
Product details

 

Low speed screw with reducer
The rod pump is a bit:

The flow rate and speed of a large resistant screw pump are linearly related. Compared to low-speed screw pumps, high-speed screw pumps can increase flow rate and head, but their power is significantly increased. High speed accelerates the wear between the rotor and stator, which inevitably leads to premature failure of the screw pump. Moreover, the length of the stator and rotor of high-speed screw pumps is very short, which is prone to wear and tear, thus shortening the service life of the screw pump. By using a reducer or a continuously variable speed mechanism to reduce the speed and keep it within a reasonable range of less than 300 revolutions per minute, the service life can be extended several times compared to high-speed screw pumps.

Due to the special geometric shape of these two components, they form separate sealed chambers, and the medium flows uniformly in the axial direction. The internal flow velocity is low, the volume remains constant, and the pressure is stable, so there will be no vortex or agitation. The output pressure of each stage pump is 0.6MPa, the head is 60m (for clean water), and the self-priming height is generally 6m. It is suitable for conveying medium temperatures below 80 ℃ (special requirements can reach 150 ℃). Due to the selection of multiple elastic materials for the stator, this pump has characteristics that general pump types cannot handle for transporting high viscosity fluids and media containing hard suspended particles or fiber media. Its flow rate is proportional to the rotational speed. Transmission can be achieved directly through couplings, or through devices such as variable speed motors, V-belts, gearboxes, etc. This screw pump has few parts, compact structure, small volume, and easy maintenance. The rotor and stator are vulnerable parts of this pump, and the structure is simple and easy to assemble and disassemble. The working principle of a single screw pump is that when the screw pump is working, the liquid is sucked in and enters the sealed space surrounded by the threads and pump casing. When the active screw rotates, the sealing volume of the screw pump is increased by the compression of the screw teeth, and moves axially. Due to the constant rotation of the screw, the liquid outflow flow rate is also uniform. The characteristics of a single screw pump are: small losses and good economic performance. High and uniform pressure, uniform flow rate, high speed, capable of direct connection with the prime mover.

Due to the special geometric shape of these two components, they form separate sealed chambers, and the medium flows uniformly in the axial direction. The internal flow velocity is low, the volume remains constant, and the pressure is stable, so there will be no vortex or agitation. The output pressure of each stage pump is 0.6MPa, the head is 60m (for clean water), and the self-priming height is generally 6m. It is suitable for conveying medium temperatures below 80 ℃ (special requirements can reach 150 ℃). Due to the selection of multiple elastic materials for the stator, this pump has characteristics that general pump types cannot handle for transporting high viscosity fluids and media containing hard suspended particles or fiber media. Its flow rate is proportional to the rotational speed. Transmission can be achieved directly through couplings, or through devices such as variable speed motors, V-belts, gearboxes, etc. This screw pump has few parts, compact structure, small volume, and easy maintenance. The rotor and stator are vulnerable parts of this pump, and the structure is simple and easy to assemble and disassemble. The working principle of a single screw pump is that when the screw pump is working, the liquid is sucked in and enters the sealed space surrounded by the threads and pump casing. When the active screw rotates, the sealing volume of the screw pump is increased by the compression of the screw teeth, and moves axially. Due to the constant rotation of the screw, the liquid outflow flow rate is also uniform. The characteristics of a single screw pump are: small losses and good economic performance. High and uniform pressure, uniform flow rate, high speed, capable of direct connection with the prime mover.

petroleum industry
Chemical and Pharmaceutical Industry
Environmental Engineering
Mining Engineering
food industry
paper industry
Heavy oil transportation, oil and gas mixed transportation, oil-water separation and waste oil recovery system, sewage treatment, polymer transportation

Various types of pastes, emulsions, suspensions, gas and solid liquids, and media that cannot be stirred or sheared

Measurement and feeding of coagulants and their chemical agents for various sewage transportation, dewatering, sludge transportation, oil-water separation, and waste gas desulfurization Coal water slurry equipment and production equipment for conveying titanium dioxide, kaolin, calcium carbonate, etc. feed rotary fluids, filter bodies, chemical feed materials, and grout electrolyte treatment Dairy products, fruit juice, puree, vegetable sauce, minced meat, and seasonings, beer and brewing Raw material equipment coating and coloring process, chemical stoichiometry, slurry making, and wastewater treatment
number
G
F
70
2
A
G series single screw pump Material of overcurrent components Specification code Pump series (lead) High hardness rotor

G-type single screw pump conveying method:

Selection of rubber sleeve for G-type single screw pump: The selection of rubber sleeve for G-type screw pump. The sleeve of the screw pump is made of rubber and is also a vulnerable part of the single screw pump. The quality of its selection directly affects the life of the sleeve. Generally, the life of the sleeve is 6-12 months under normal circumstances. If not selected properly, the sleeve may fall off from the steel pipe or the rubber may fall off. So we are required to have an understanding of the basic characteristics of rubber and its adaptability to various media. Based on our experience, we have compiled the above characteristic table. Basic characteristics of rubber

Rubber properties Nitrile rubber NBR Chloroprene rubber CR Fluororubber PPM Ethylene propylene rubber (EPDM)
Maximum temperature resistance +120°C +110°C +200°C +150°C
wear resistance excellent very good excellent very good
Aging-resistance very good very good excellent excellent
ozone resistance can't excellent excellent excellent
Steam resistant very good can't excellent excellent
flame resistance very good excellent excellent excellent
Rubber is commonly used for the lining of single screw pumps
Rubber adaptability Ethylene propylene rubber (EPDM) Fluororubber PPM Chloroprene rubber CR Nitrile rubber NBR
Water (sewage) very good very good very good very good
vegetable oil general very good general very good
mineral oil can't very good general very good
ammonia general can't can't very good
aromatic solvent can't very good can't can't
Concentrated alkali very good can't very good very good
Concentrated nitric acid can't general can't can't
Glacial acetic acid can't very good can't very good
diluted sulfuric acid very good very good can't very good
concentrated sulfuric acid general very good can't can't
dilute hydrochloric acid very good very good very good very good
Concentrated Hydrochloric Acid very good very good can't very good
hot water very good can't can't general
gasoline can't very good general very good
toluene can't very good can't can't
xylene can't very good can't can't
ethanol very good very good very good general
kerosene can't very good very good very good
diesel oil can't very good can't very good
Chlorinated hydrocarbon can't general can't can't
Ketone containing materials very good can't can't can't
Materials containing alcohols very good very good very good very good
Lipid containing materials very good can't can't can't
Ether containing materials very good can't can't can't
mud very good general general very good
phosphoric acid very good general very good general
sodium carbonate very good can't very good very good
glucuronic acid very good general general general
Benzene 100 can't very good can't can't
acetone very good can't can't can't
linseed oil very good very good very good very good
carbon disulfide can't very good can't can't
Reasons and troubleshooting methods for G-type single screw pump faults:
fault reason Troubleshooting
1. The pump cannot start a、 The new pump is running, the stator is too tight, the voltage and current are too low, and the viscosity of the medium is too high a、 Use tools and manpower to help rotate a few times, check and adjust, and dilute the material solution
2. The pump cannot produce liquid a、 The rotation direction is incorrect, there is a problem with the suction pipeline, the viscosity of the medium is too high, the rotor or stator is damaged or the transmission components are damaged, and there is blockage of the guide material inside the pump a、 Adjust direction b, check for leaks, open inlet and outlet valves c, dilute liquid d, check for replacement c, eliminate replacement
3. Traffic cannot be reached a、 Pipeline leakage b, valves not fully opened or partially blocked c, low speed d, rotor and stator wear a、 Check and repair pipeline b, open all valves, remove blockages c, adjust speed d, and replace damaged parts
4. The pressure cannot be reached a、 Wear of rotor and stator a、 Replace the rotor and stator
5. Motor overheating a、 Motor malfunction b, high outlet pressure, motor overload c, stator burnt out or stuck to rotor a、 Check the motor, voltage, current, frequency, head, fully open the outlet valve, eliminate blockages, and replace damaged parts
6. Rapid decrease in flow pressure a、 Sudden blockage or leakage of pipeline b, severe wear of stator c, sudden change in liquid viscosity d, sudden drop in voltage Refer to the following items and exclude them one by one
7. A large amount of liquid leaked from the shaft seal a、 Soft packing wear b, mechanical seal damage a、 Tighten or replace packing b, repair or replace

Performance parameters at constant speed:

model

Flow rate (m3/h)

Pressure (Mpa)

Maximum allowable speed (r/min)

Motor power (kw)

Required cavitation allowance (m)

Imported flange diameter (mm)

Export flange diameter (mm)

Allowable particle diameter (mm)

Allowable fiber length (mm)

G10-1

0.1

0.6

960

0.55

3.6

25

25

0.8

15

G10-2

1.2

0.55

G13-1

0.4

0.6

960

0.55

0.8

15

G13-2

1.2

0.55

G15-1

0.6

0.6

960

0.75

1

20

G15-2

1.2

1.1

G20-1

0.8

0.6

960

0.75

4

25

25

1.5

25

G20-2

1.2

1.5

G25-1

2

0.6

960

1.5

32

25

2

30

G25-2

1.2

2.2

G30-1

5

0.6

960

2.2

50

40

2.5

35

G30-2

1.2

3

G35-1

8

0.6

960

3

65

50

3

40

G35-2

1.2

4

G40-1

12

0.6

960

4

80

65

3.8

45

G40-2

1.2

5.5

G50-1

20

0.6

960

5.5

4.5

100

80

5

50

G50-2

1.2

7.5

G60-1

30

0.6

960

11

5

125

100

6

60

G60-2

1.2

15

G70-1

45

0.6

720

11

150

125

8

70

G70-2

1.2

15

G85-1

55

0.6

720

15

150

150

10

80

G85-2

1.2

18.5

G105-1

80

0.6

400

22

200

150

15

110

G105-2

1.2

30

G135-1

150

0.6

380

37

250

200

20

150

G135-2

1.2

45

Note: 1. The test data in the performance table is based on water at 20 ℃ as the medium, with a viscosity of 1mm2/s.

2. When a pump transports a medium with high viscosity and particles, it depends on the properties of the medium. The speed of the pump must be different. 3. When the pump delivers different abrasive media, the pump speed must also be different. Single stage, performance parameters for gear shifting, electromagnetic speed regulation motor with gear shifting, or continuously variable speed motor with gear shifting

model Pressure 0.3Mpa Pressure 0.6Mpa Adjustable RPM
Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw) Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw) Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw)
G20-1 960 0.96 0.75-6 levels 960 0.8 0.75-6 levels 125~1250 0.1~1.5 1.1
720 0.8 0.55-8 levels 720 0.5 0.75-8 levels
510 0.4 0.55-4 levels/gearbox 510 0.3 0.75-4 levels/gearbox
G25-1 960 2.4 0.75-6 levels 960 2 Levels 1.5-6 125~1250 0.1~3 1.5
720 1.5 0.55-8 levels 720 1.27 Levels 1.1-8
510 1.08 0.55-4 levels/gearbox 510 0.9 1.1-4 levels/gearbox
G30-1 960 3.6 Levels 1.5-6 960 3 Level 2.2-6 125~1250 0.2~4 2.2
720 2.28 Levels 1.1-8 720 1.9 Levels 1.5-8
510 1.63 1.1-4 levels/gearbox 510 1.35 1.5-4 levels/gearbox
G35-1 720 4.8 Level 2.2-8 720 4.04 Level 3-8 125~890 0.3~5 3
510 3.36 1.5-4 levels/gearbox 510 2.8 2.2-4 levels/gearbox
380 1.92 1.1-4 levels/gearbox 380 1.60 1.5-4 levels/gearbox
G40-1 510 6.8 2.2-4 levels/gearbox 510 5.6 3-4 levels/gearbox 125~890 0.3~10 4
380 5.1 1.5-4 levels/gearbox 380 4 2.2-4 levels/gearbox
252 2.65 1.1-6 levels/gearbox 252 2.2 1.5-6 levels/gearbox
G50-1 510 13.8 4-4 levels/gearbox 510 11.5 5.5-4 levels/gearbox 80~750 1~18 5.5
380 10.2 4-4 levels/gearbox 380 7.5 5.5-4 levels/gearbox
252 5.6 3-6 levels/gearbox 252 4.4 5.5-6 levels/gearbox
G60-1 510 20.8 7.5-4 levels/gearbox 510 16 11-4 levels/gearbox 63~630 1~20 11
380 15.6 7.5-4 levels/gearbox 380 12 11-4 levels/gearbox
252 7.8 5.5-6 levels/gearbox 252 6 7.5-6 levels/gearbox
G70-1 510 26 11-4 levels/gearbox 510 20 11-4 levels/gearbox 56~560 1~22 11
380 17 7.5-4 levels/gearbox 380 13 11-4 levels/gearbox
252 9.1 7.5-6 levels/gearbox 252 7 7.5-6 levels/gearbox
G85-1 380 32 11-4 levels/gearbox 380 25 15-4 levels/gearbox 37~370 2~24 15
252 21 7.5-6 levels/gearbox 252 16 11-6 levels/gearbox
189 11 5.5-8 levels/gearbox 189 8 11-8 levels/gearbox
G105-1 380 80 15-4 levels/gearbox 380 65 22-4 levels/gearbox 29~290 3~50 22
252 44 15-6 levels/gearbox 252 34 22-6 levels/gearbox
189 29 11-8 levels/gearbox 189 22 15-8 levels/gearbox
G135-1 380 132 37-4 levels/gearbox 380 120 45-4 levels/gearbox 18~180 3~56 45
252 95 30-6 levels/gearbox 252 80 37-6 levels/gearbox
189 65 18.5-6 levels/gearbox 189 53 30-8 levels/gearbox
Dual stage, performance parameters for gear shifting, electromagnetic speed regulation motor with gear shifting, or continuously variable speed motor with gear shifting
model Pressure 0.8Mpa Pressure 1.2Mpa Adjustable RPM
Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw) Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw) Rotation speed (r/min) Traffic (m)3/h) Electric motor power (kw)
G20-2 960 0.96 Levels 1.5-6 960 0.8 Levels 1.5-6 125~1250 0.1~1.5 1.5
720 0.8 Levels 1.1-8 720 0.5 Levels 1.5-8
510 0.4 1.1-4 levels/gearbox 510 0.3 1.1-4 levels/gearbox
G25-2 960 2.4 Levels 1.5-6 960 2 Level 2.2-6 125~1250 0.1~3 2.2
720 1.5 Levels 1.1-8 720 1.27 Levels 1.5-8
510 1.08 1.1-4 levels/gearbox 510 0.9 1.5-4 levels/gearbox
G30-2 960 3.6 Levels 3-6 960 3 Levels 3-6 125~1250 0.2~4 3
720 2.28 Levels 1.5-8 720 1.9 Level 2.2-8
510 1.63 1.5-4 levels/gearbox 510 1.35 2.2-4 levels/gearbox
G35-2 720 4.8 Level 3-8 720 4.04 Level 4-8 125~890 0.3~5 4
510 3.36 2.2-4 levels/gearbox 510 2.8 3-4 levels/gearbox
380 1.92 1.5-4 levels/gearbox 380 1.60 2.2-4 levels/gearbox
G40-2 510 6.8 4-4 levels/gearbox 510 5.6 5.5-4 levels/gearbox 125~890 0.3~10 5.5
380 5.1 3-4 levels/gearbox 380 4 4-4 levels/gearbox
252 2.65 2.2-6 levels/gearbox 252 2.2 3-6 levels/gearbox
G50-2 510 13.8 5.5-4 levels/gearbox 510 11.5 7.5-4 levels/gearbox 80~750 1~18 7.5
380 10.2 4-4 levels/gearbox 380 7.5 5.5-4 levels/gearbox
252 5.6 3-6 levels/gearbox 252 4.4 5.5-6 levels/gearbox
G60-2 510 20.8 15-4 levels/gearbox 510 16 15-4 levels/gearbox 63~630 1~20 15
380 15.6 11-4 levels/gearbox 380 12 15-4 levels/gearbox
252 7.8 7.5-6 levels/gearbox 252 6 11-6 levels/gearbox
G70-2 510 26 15-4 levels/gearbox 510 20 18.5-4 levels/gearbox 56~560 1~22 18.5
380 17 11-4 levels/gearbox 380 13 15-4 levels/gearbox
252 9.1 11-6 levels/gearbox 252 7 11-6 levels/gearbox
G85-2 380 32 18.5-4 levels/gearbox 380 25 22-4 levels/gearbox 37~370 2~24 22
252 21 15-6 levels/gearbox 252 16 18.5-6 levels/gearbox
189 11 15-8 levels/gearbox 189 8 15-8 levels/gearbox
G105-2 380 80 30-4 levels/gearbox 380 65 37-4 levels/gearbox 29~290 3~50 37
252 44 30-6 levels/gearbox 252 34 30-6 levels/gearbox
189 29 22-8 levels/gearbox 189 22 22-8 levels/gearbox
G135-2 380 132 55-4 levels/gearbox 380 120 75-4 levels/gearbox 18~180 3~56 75
252 95 55-6 levels/gearbox 252 80 75-6 levels/gearbox
189 65 37-8 levels/gearbox 189 53 45-8 levels/gearbox

1. The above performance parameters are experimental data obtained during the room temperature water test; 2. For different media and speeds, performance parameters will vary, with flow rate values inversely proportional to concentration and viscosity, and directly proportional to speed; 3. Users must choose the type of pump based on usage requirements, the condition of the conveying medium, and selection principles, or consult with our company's technical department to determine the type of pump. 4. For water coal slurry pumps, the transmission form is gear speed regulation matched with electromagnetic speed regulation motors or mechanical continuously variable speed motors, and the flow rate is infinitely adjustable with the change of speed.


Online inquiry
  • Contacts
  • Company
  • Telephone
  • Email
  • WeChat
  • Verification Code
  • Message Content

Successful operation!

Successful operation!

Successful operation!